--- product_id: 73965912 title: "BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB" brand: "boxi" price: "203.66 DT" currency: TND in_stock: true reviews_count: 11 category: "Boxi" url: https://www.desertcart.tn/products/73965912-boxi-902-860-thermostat-housing-kit-assembly-with-sensor-fits store_origin: TN region: Tunisia --- # Complete kit with sensor & gasket OEM-grade materials & design Precision 197.6°F opening temp BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB **Brand:** boxi **Price:** 203.66 DT **Availability:** ✅ In Stock ## Summary > 🌟 Keep your engine cool and your ride legendary! ## Quick Answers - **What is this?** BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB by boxi - **How much does it cost?** 203.66 DT with free shipping - **Is it available?** Yes, in stock and ready to ship - **Where can I buy it?** [www.desertcart.tn](https://www.desertcart.tn/products/73965912-boxi-902-860-thermostat-housing-kit-assembly-with-sensor-fits) ## Best For - boxi enthusiasts ## Why This Product - Trusted boxi brand quality - Free international shipping included - Worldwide delivery with tracking - 15-day hassle-free returns ## Key Features - • **OEM-Quality Durability:** Crafted with premium metal and wax compound, passing 10,000 cycle durability tests to ensure long-lasting reliability. - • **Precision Thermal Control:** Engineered to open exactly at 197.6°F (92°C) for optimal cooling performance. - • **Confidence-Backed Warranty:** 3-year manufacturer warranty plus responsive customer support for worry-free ownership. - • **All-in-One Installation Kit:** Includes thermostat housing, sensor, gasket, O-ring, and connector for seamless, hassle-free replacement. - • **Perfect Fit for V6 4.0L Models:** Specifically designed for 2002-2010 Ford Explorer & Mercury Mountaineer V6 4.0L engines, ensuring OEM-level compatibility. ## Overview The BOXI 902-860 Thermostat Housing Kit Assembly is a precision-engineered, OEM-quality replacement part designed exclusively for Ford Explorer and Mercury Mountaineer V6 4.0L models from 2002 to 2010. Featuring a thermostat that opens at 197.6°F, this complete kit includes sensor, gasket, O-ring, and connector housing, ensuring a perfect fit and reliable cooling system performance. Manufactured with rigorous durability testing and backed by a 3-year warranty, it guarantees long-term engine protection and peace of mind. ## Description Product description BOXI is a leading factory of high-quality Auto parts. The company has providing improved technology and outstanding performance solutions for domestic passenger cars, SUVs, trucks. BOXI offers a wide range of revolutionary products. Each product is tested to perform as well as the original units and in many cases to exceed the manufactures specification. Brand New Complete Thermostat & Housing Kit Kit includes everything needed to repair the very common coolant leak on the 4.0L engine. Includes both upper & lower housings, new thermostat, & all needed o-ring seals Fits the following vehicles Fits 2002-2010 Ford Explorer 4.0L (All Models) Fits 2002-2010 Mercury Mountaineer 4.0L (All Models) Replaces OE number : 2L2Z8592AA, 2L2Z8592BA, 2L2Z8592BB, 6L2Z8592FA, 4L5Z8592AA, RG614, RH165, RH167, RH147 Notes: Instruction is not included. Professional installation is recommended Review: Great product would purchase again - Perfit fit , performs well , no issues and shipping was fast Review: Problem solve - Fits a 2003 ford explorer with no problem. ## Features - Vehicle Fitment Imformation: 2002-2010 for Ford Explorer Upper & Lower V6 4.0L, 2002-2003 for Ford Explorer Sport Upper & Lower V6 4.0L, 2007-2010 for Ford Explorer Sport Trac Upper & Lower V6 4.0L, 2002-2010 for Mercury Mountaineer Upper & Lower V6 4.0L. - OE part number: 2L2Z8592AA, 2L2Z8592BA, 2L2Z8592BB, 6L2Z8592FA (NOTE: REUSE OLD CAP FOR SECOND TEMP SENSOR SLOT. ) Can Be Used On Models With 1 Or 2 Coolant Temp Sensors. - Thermostat Housing Assembly included Sensor, Gasket, O-ring, Thermostat, Connector Housing, Thermostat Housing. - Manufactured with OEM quality materials and safety standards by an OE Supplier. Stands up to even the most demanding automotive cooling systems. Manufactured with OEM specifications and processes. Copper case and wax compound assures rapid response to temperature changes in the coolant. Offset design, air relief valve, and OEM style seals included where applicable. - OUR research and development Team using 3D Scanner and PRO/E and AutoCAD to develop new product, every injection molding undergo rigorous process to assure they meet OE standard. We are aware of the importance of the performance of thermostat. So we pay much attention to do function test on thermostat , keep the stroke , open temp of thermostat in the standard wide and 10,000 cycles durability test to make sure our product trustworthy and long long service time. - Operating temperature: The thermostat housing kit opening temperature: 197.6 °F/92℃. - 1-Year Warranty: Please place orders with 100% confidence. If you have any questions, please feel free to contact us. We will solve the problem for you as soon as possible. - IMPORTANT NOTE: Please check the description or use the year/make/model drop down bar and interchangeable part numbers to confirm the compatibility before purchasing. If you don't make sure whether this item fit your vehicles, please message us. ## Technical Specifications | Specification | Value | |---------------|-------| | ASIN | B07DCLWMR4 | | Additional Features | Lightweight | | Backlight | No | | Best Sellers Rank | #282,213 in Automotive ( See Top 100 in Automotive ) #377 in Automotive Replacement Engine Thermostat Housings #502 in Automotive Replacement Engine Thermostats | | Brand | BOXI | | Brand Name | BOXI | | Color | Unpainted | | Connectivity Protocol | O Ring | | Control Method | Touch | | Control Type | Button Control | | Controller Type | Ring | | Customer Reviews | 4.6 out of 5 stars 1,355 Reviews | | Display Type | LCD | | Included Components | Thermostat Housing Assembly, Sensor, Gasket, O-ring, Thermostat, Connector | | Item Dimensions D x W x H | 4.69"D x 7.3"W x 4.69"H | | Item Weight | 1.34 Pounds | | Manufacturer | ShangHai BOXI Auto Parts Co., Ltd. | | Manufacturer Part Number | BX00500001-1 | | Manufacturer Warranty Description | 3 year warranty. | | Material Type | Metal | | Model Name | Ford Explorer & Mercury Mountaineer | | Model Number | 5841842333 | | Mounting Type | Engine Bay Mount | | Part Interchange Info | 2L2Z8592AA, 2L2Z8592BA, 2L2Z8592BB, 6L2Z8592FA | | Power Source | Manual | | Product Dimensions | 4.69"D x 7.3"W x 4.69"H | | Product Style | Modern | | Shape | Irregular shape | | Special Feature | Lightweight | | Specific Uses For Product | Automotive Thermostat Housing Repair | | Temperature Control Type | Manual | | UPC | 703684867807 | | Unit Count | 1.0 Count | ## Product Details - **Brand:** BOXI - **Controller Type:** Ring - **Model Name:** Ford Explorer & Mercury Mountaineer - **Product Dimensions:** 4.69"D x 7.3"W x 4.69"H - **Special Feature:** Lightweight ## Images ![BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB - Image 1](https://m.media-amazon.com/images/I/91mJamNLAKL.jpg) ![BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB - Image 2](https://m.media-amazon.com/images/I/81q-t-ziqyL.jpg) ![BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB - Image 3](https://m.media-amazon.com/images/I/61O0DRbUpeS.jpg) ![BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB - Image 4](https://m.media-amazon.com/images/I/81tJlGu9lWL.jpg) ![BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB - Image 5](https://m.media-amazon.com/images/I/81fxNyVTD7L.jpg) ## Questions & Answers **Q: Just making sure this will fit my 2004 ford ranger xlt 4.0l v6 4wd??** A: It perfectly fit my 2010 Explorer 4.0 v6 4x4. **Q: What is the operating temperature for the thermostat?** A: temp: 92℃ (197.6℉) **Q: does it fit 2000 ford explorer?** A: No, this doesn't fit. Please refer to the following link: https://www.amazon.com/dp/B07PGYKZZP?ref=myi_title_dp BOXI 902-204 Thermostat Housing with 2 Sensors Kit Assembly with Gasket Compatible with 1997 1998 1999 2000 2001 Ford Explorer / 1998 1999 2000 2001 Mercury Mountaineer 4.0L V6 (Replace YU3Z8A586AA) Manufacturer Part Number: ‎BX00500014-1 FITS THE FOLLOWING VEHICLES 1997-2001 FORD EXPLORER EDDIE BAUER SPORT UTILITY 4-DOOR 1997-2001 FORD EXPLORER LIMITED SPORT UTILITY 4-DOOR 2000-2001 FORD EXPLORER POSTAL STRIPPED CHASSIS 1997-2001 FORD EXPLORER SPORT SPORT UTILITY 2-DOOR 1998-2000 FORD EXPLORER SPORT SPORT UTILITY 4-DOOR 2000-2001 FORD EXPLORER XL FLEET SPORT UTILITY 4-DOOR 1997-1998 FORD EXPLORER XL SPORT UTILITY 2-DOOR 1997-1999 FORD EXPLORER XL SPORT UTILITY 4-DOOR 1999-2001 FORD EXPLORER XLS SPORT UTILITY 4-DOOR 1997-2001 FORD EXPLORER XLT SPORT UTILITY 4-DOOR We hope you find this information helpful. If you have any further questions, please feel free to contact us. Have a great rest of your day! Thank you & Best Regards, BOXI Auto Parts Customer Service Team **Q: do i need to buy a thermostat and a gasket to go with this or is it all in one unit???** A: Thermostat Housing Assembly included Sensor+Gasket+O-ring+Thermostat+Connector Housing+Thermostat Housing. NOTE: REUSE OLD CAP FOR SECOND TEMP SENSOR SLOT. ## Customer Reviews ### ⭐⭐⭐⭐⭐ Great product would purchase again *by J***S on August 24, 2025* Perfit fit , performs well , no issues and shipping was fast ### ⭐⭐⭐⭐⭐ Problem solve *by W***. on April 6, 2026* Fits a 2003 ford explorer with no problem. ### ⭐⭐⭐⭐⭐ Exacto la parte *by J***Z on February 8, 2026* Muchas gracias ## Frequently Bought Together - BOXI 902-860 Thermostat Housing Kit Assembly with Sensor Fits for Ford Explorer & Mercury Mountaineer 2002 2003 2004 2005 2006 2007 2008 2009 2010 (V6 4.0L ONLY) OE: 2L2Z8592AA 2L2Z8592BA 2L2Z8592BB - IRONTREE AW4108 Professional Water Pump Kit with Gasket Compatible with Ford Explorer Sport Trac Mustang Ranger, Mazda B4000, Mercury Mountaineer, 4.0L V6 Engine, OE Replacement - Motorcraft KM3269 Bypass Hose, Black --- ## Why Shop on Desertcart? - 🛒 **Trusted by 1.3+ Million Shoppers** — Serving international shoppers since 2016 - 🌍 **Shop Globally** — Access 737+ million products across 21 categories - 💰 **No Hidden Fees** — All customs, duties, and taxes included in the price - 🔄 **15-Day Free Returns** — Hassle-free returns (30 days for PRO members) - 🔒 **Secure Payments** — Trusted payment options with buyer protection - ⭐ **TrustPilot Rated 4.5/5** — Based on 8,000+ happy customer reviews **Shop now:** [https://www.desertcart.tn/products/73965912-boxi-902-860-thermostat-housing-kit-assembly-with-sensor-fits](https://www.desertcart.tn/products/73965912-boxi-902-860-thermostat-housing-kit-assembly-with-sensor-fits) --- *Product available on Desertcart Tunisia* *Store origin: TN* *Last updated: 2026-06-05*