Will the 4 11/16 inch boxes fit 4 1/2 inch "standard" switchplate covers or is there a gap?

You will need a raised cover for switches, in size 4 -11/16"

what kind of cover does this take? I saw an an answer below, but what does that mean? is there a specific hole pattern?

You need something like "4-11/16 in. Steel Metallic 2-Gang 2-Device 1/2 in. Raised Square Cover" Raco 841 which is a cover with a raised-edge opening that holds 2 outlet/switches/devices. The raised edge is so you can run drywall right up to the opening edge. A blank cover would be "4-11/16 in. Steel Metallic 2-Gang Flat Blank Square Cover" Raco 832SP

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Hubbell-Raco 8257 2-1/8-Inch Deep, 1/2-Inch and 3/4-Inch Side Knockouts Welded 4-11/16-Inch Square Box, Steel

Product ID: 29618914

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🔩15 TKO Knockouts

⚙️2-1/8" Depth

🏗️4-11/16" Square

Description

🔧 Build with Confidence: The Ultimate Box for Every Project!

SPACIOUS DESIGN - Accommodates larger conductors and wiring devices effortlessly.
DESIGN FLEXIBILITY - TKO knockouts offer versatile installation options.
ROBUST CONSTRUCTION - Welded steel design ensures durability for industrial use.
FASTER INSTALLATIONS - Combination screw heads streamline your setup process.
VERSATILE APPLICATIONS - Ideal for a wide range of commercial and industrial projects.

The HubbellRaco 8257 is a robust 4-11/16-inch square box designed for industrial applications, featuring a 2-1/8-inch depth and multiple TKO knockouts for flexible installation. Made from durable welded steel and finished with a powder coat, this box is perfect for accommodating larger conductors and wiring devices, ensuring reliability and efficiency in your electrical setups.

Specifications

Item Dimensions D x W x H	2.13"D x 4.69"W x 2.13"H
Style Name	Industrial
Finish Types	Powder Coated
Color	Steel
Material Type	Plastic
Installation Type	hardwired

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237.27 DT

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TrustScore 4.5 | 7,300+ reviews